LIGHTWEIGHT, SILENT, VERSATILE

For wagon and vehicle construction, we have developed a material portfolio that allows almost limitless design possibilities with outstanding functionality. The specific key properties of these materials define their ideal areas of application.

For example, our extra-light WARO®foam series shows its particular strengths as a fire resistant material for air ducts; POLYVAN®-31 and BARY VAM® are perfectly suited for floor and wall panels due to their sound insulation properties, and the flexible all-rounders of the JELMO® materials can be used in almost all areas due to their high customizability, but especially where individual shapes and surfaces are of great importance, such as in wall panels and furniture construction.

JELMO®-TRAIN

JELMO®TRAIN is a light okoumé-plywood, especially developed for wagon building. Its fire resistance is achieved by impregnating the veneers with special salts.

SPECIAL ADVANTAGES
  • mechanical strength
  • fire resistant (EN45545)
  • lightweight
  • coatable
  • simple processing
  • easily adaptable
Application

floors
wall elements
ceilings

FIRE BEHAVIOR

fire resistant
S4, ST2, SR2, FED<1
HL3, R10/HL3, R1

CHARACTERISTICS
fire protection
85
weight reduction
45
DIMENSIONS

Formats:
2750 x 1220 mm

Thickness:
4 – 30 mm

WEIGHT

480 – 550 kg/m3

JELMO®-TRAIN LIGHT

By using Ceiba-plywood in the JELMO®-TRAIN LIGHT version, we are able to save up to 45% of the weight compared to conventional plywoods.

SPECIAL ADVANTAGES
  • mechanical strength
  • fire resistant (EN45545)
  • lightweight
  • coatable
  • simple processing
  • easily adaptable
Application

floors
wall elements
furniture/tables

FIRE BEHAVIOR

fire resistant
S4, ST2, SR2, FED<1
HL3, R10/HL3, R1

CHARACTERISTICS
fire protection
85
weight reduction
55
DIMENSIONS

Formats:
3100 x 1830 mm

Thickness:
6 – 30 mm

WEIGHT

440 – 490 kg/m3

JELMO®-FLEX

JELMO®Flex is a light and, above all, flexible okoumé-plywood specially developed for wagon building. Its fire resistance is achieved by impregnating the veneers with special salts.

SPECIAL ADVANTAGES
  • fire resistant
  • weight-saving
  • coatable
  • easy processing
  • high flexibility in longitudinal and transverse direction
Application

wall elements
furniture/tables

FIRE BEHAVIOR

fire resistant
S4, ST2, SR2, FED<1
HL3, R10/HL3, R1

CHARACTERISTICS
fire protection
85
weight reduction
55
DIMENSIONS

Formats:
2500 x 1220 mm

Thickness:
5 – 16 mm

WEIGHT

440 – 490 kg/m3

WARO®foam CLASSIC

WARO®foam is a light construction plate made of a glass-fibre reinforced phenolic resin foam, which was specially developed for rail car and ship building.

SPECIAL ADVANTAGES
  • fire resistant
  • very low weight
  • high inherent rigidity
  • very good thermal insulation
  • very good acoustic insulation
  • coatable
  • easy processing
  • tongue and groove connection
  • also available as 3D-mold
Application

air ducts
ceilings
wall elements
furniture/tables

FIRE BEHAVIOR

fire resistant
S4, ST2, SR2, FED<1
HL3 R1

CHARACTERISTICS
fire protection
85
weight reduction
80
DIMENSIONS

Formats:
2640 x 1220 mm

Thickness:
2 -30 mm

WEIGHT

Standard:
approx. 200 kg/m3

other thicknesses upon request

POLYVAN®-31

POLYVAN®-31 is a wood-cork sandwich element with high acoustic insulation capabilities.

SPECIAL ADVANTAGES
  • low weight
  • regenerable resource
  • up to 31 dB sound insulation
  • heat insulating
  • BFU 100
Application

floor elements
wall elements
ceilings

FIRE BEHAVIOR

fire resistant
depending on version

CHARACTERISTICS
fire protection
85
weight reduction
35
acoustic insulation
62
DIMENSIONS

Formats:
1230 x 2480 mm
1480 x 2980 mm
1500 x 3000 mm

Thickness:
3mm cork:
10.5/15.5/21.5 mm
4mm cork:
11.5/16.5/22.0 mm

WEIGHT

570 – 630 kg/m3

BARY VAM®

BARY VAM® is a sandwich element with two outer layers of Finnish birch plywood and a core layer made of a centrally aligned heavy-layer mat as an acoustically effective component.

SPECIAL ADVANTAGES
  • up to 45 dB sound insulation
  • glued according BFU 100
  • easy processing
  • tongue and groove connection
  • coatable
Application

floor elements
wall elements
ceilings

FIRE BEHAVIOR

fire resistant
depending on version

CHARACTERISTICS
fire protection
85
weight reduction
15
acoustic insulation
80
DIMENSIONS

Formats:
1230 x 2480 mm
1480 x 2980 mm
1500 x 3000 mm

Thickness:
3mm heavy-layer mat:
10.5/15.5/21.5 mm
3.5mm heavy-layer mat:
11.0/16.0/21.5 mm

WEIGHT

approx. 960 – 1,180 kg/m3